Watch out for Silo Gas

Mike Rankin
Crops and Soils Agent - Fond du Lac County
University of Wisconsin - Extension


    Silo gas, formed as newly stored silage ferments, can cause serious injuries -- severe respiratory distress, permanent damage to lungs, and even death. In late summer and early fall, when silos are being filled, the danger is at its peak.  "Corn silage forms more silo gas than other crops. We have had incidents of silo gas exposure from haylage, however, so we always need to be concerned," said Mark Purschwitz, University of Wisconsin-Extension Agricultural Safety and Health Specialist. "Wisconsin had a silo-gas fatality last year and apparently one already this year." 

     Silo gas begins to form immediately after forage is put into a silo. Silo gas includes nitrogen oxide, which changes to nitrogen dioxide, NO2, in the presence of oxygen. Nitrogen dioxide, not to be confused with nitrous oxide or "laughing gas", is a highly corrosive, toxic gas, which forms nitric acid when mixed with water. It is heavier than air and displaces oxygen.  Silo gas also contains carbon dioxide, which is not toxic, but is heavier than air and displaces oxygen.  When inhaled, the nitrogen dioxide in silo gas mixes with the moisture in the body, forming nitric acid. This causes severe burning and scarring of the lungs and other parts of the respiratory system. Since it is heavier than air, silo gas will settle on the surface of the silage and flow down silo chutes.

     People exposed to silo gas may collapse and die from the gas or lack of oxygen. They may go into respiratory distress, fall down the silo chute, or receive respiratory burns. "Victims of silo gas have been known to die many hours later, sometimes in their sleep, from pulmonary edema, the buildup of fluid in the lungs from the burning," adds Purschwitz.

     Anyone who has been exposed to silo gas should get fresh air immediately and see a doctor, even if they feel better after getting fresh air.  To prevent silo gas exposure, the following steps are recommended:

  • Stay out of the silo for two to three weeks after filling. This is the peak period of silo gas formation. Keep the silo room closed off from the rest of the barn, and ventilate it to remove any gas that flows down the chute.
  • Before you enter the silo for the first time, run the forage blower for 30 minutes, and leave it running while inside. Ventilate the chute and silo room as well.  Have someone with you outside the silo to go for help if needed.
  • If you must enter the silo to level off or set up an unloader after filling, do so immediately after the last load is in. Do not wait until after supper or the next day. The blower should be running while you are inside.
  • Be aware that the forage blower air may not adequately ventilate a partly filled silo, since silo gas settles down on the surface.  Leave silo doors open to allow gas to escape, but be sure to close off and ventilate the silo room.
  • Invest in portable gas monitors to test for nitrogen dioxide and oxygen levels.  This is the only way to be certain the atmosphere is safe to enter.

For more information contact Mike Rankin

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